Exam Name: Pressure Vessel Inspector
Certification Provider: API
Corresponding Certification: Individual Certification Programs
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - High-temperature damage and material degradation - Corrosion under insulation (CUI) and environmental degradation |
| Topic 2: Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Material selection, properties, and toughness requirements |
| Topic 3: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment |
| Topic 4: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Pressure relieving devices and overpressure protection |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Records review and baseline data collection - TML/CML selection and measurement planning - Inspection methods and technique selection |
API Pressure Vessel Inspector Sample Questions:
1. Describe the considerations for API-510 compliance when converting existing vessels for new operational uses.
2. Discuss the importance of lifecycle management of pressure vessels under API-510 and strategies for effective implementation.
3. According to API-510, which of the following is not a typical method for detecting under-insulation corrosion?
A) Radiographic testing
B) Ultrasonic testing
C) Thermal imaging
D) Visual inspection
4. Under which of the following condition(s) should you require the removal of safety relief device(s)?
A) The safety relief device was opening on a irregular, unexplainable basis
B) Surface corrosion on the body of the relief device
C) If a pressure test is being conducted in which the test pressure will exceed the set pressure of the safety relief valve with the lowest setting
D) Blowback had been detected and the manufacturers recommend removal
5. Explain how API-510 addresses the retrofitting and upgrading of aging pressure vessels to meet modern operational demands.
Solutions:
| Question # 1 Answer: Only visible for members | Question # 2 Answer: Only visible for members | Question # 3 Answer: A | Question # 4 Answer: C | Question # 5 Answer: Only visible for members |
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