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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Regulatory Compliance and Auditing5-10%- Process Safety Auditing Techniques
- EPA RMP Regulations
- International Process Safety Standards
- Compliance Verification Methods
- OSHA PSM Requirements
Operating Procedures and Practices10-15%- Standard Operating Procedures (SOPs)
- Safe Work Practices
- Startup and Shutdown Procedures
- Operations Training and Competency
- Permit-to-Work Systems
Management of Change (MOC)8-12%- Temporary vs. Permanent Changes
- Personnel and Organizational Changes
- MOC Process Requirements
- Technical Review and Risk Assessment
Risk Assessment and Analysis20-25%- Bow-Tie Analysis
- Fault Tree Analysis (FTA)
- Quantitative Risk Assessment (QRA)
- Event Tree Analysis (ETA)
- Hazard and Operability Analysis (HAZOP)
- Layer of Protection Analysis (LOPA)
- Hazard Identification (HAZID)
Incident Investigation and Learning10-15%- Root Cause Analysis Methods
- Investigation Report Development
- Trending and Performance Metrics
- Incident Classification and Severity
- Lessons Learned and Knowledge Management
Process Safety Management Systems15-20%- Continuous Improvement Frameworks
- Policy and Strategic Planning
- Elements of PSM Systems
- Management Leadership and Commitment
Emergency Planning and Response5-10%- Emergency Response Planning
- Safety Instrumented Systems (SIS)
- Inherently Safer Design Principles
- Containment and Mitigation Barriers
Process Safety Engineering Fundamentals15-20%- Toxicology and Exposure Assessment
- Equipment Design and Integrity
- Fire and Explosion Dynamics
- Thermodynamics and Reaction Hazards
- Chemical Process Safety Fundamentals

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Which of the following changes require a Management of Organizational Change (MOOC) Review? (Select all that apply.)

A) Moving an operator from one shift team to another in the same operating unit
B) Relocating from offices to cubicles
C) Replacing site maintenance department with contractors
D) Modification of shift schedules from 8-hour shifts to 12-hour shifts
E) Reducing the number of operators per shift team


2. It is considered good Risk Based Process Safety practice to periodically review operating procedures, and this review must be done by the person who wrote the procedure.
True or False?

A) True
B) False


3. Which of the following is generally a disadvantage of a rupture disc vs a relief valve?

A) Less expensive way to achieve corrosion resistance
B) Reduced fugitive emissions - no simmering or leakage prior to bursting
C) Is relatively more susceptible to damage during installation
D) Protect against rapid pressure rise caused by heat exchanger tube ruptures or internal deflagrations


4. Which of the following statements apply to the purpose of an incident investigation procedure? Select all that apply.

A) To provide guidance for the incident investigation team composition
B) To promote uniform and accurate reporting and documentation of incidents
C) To define the training requirements for all incident investigation team members
D) To share the company's incident investigation practices with external stakeholders
E) To promote thorough and timely incident investigations


5. Applicable codes and standards can be issued by (Select all that apply)

A) The company
B) Regulatory agencies
C) The business unit or site
D) National or international standards organizations


Solutions:

Question # 1
Answer: C,D,E
Question # 2
Answer: B
Question # 3
Answer: C
Question # 4
Answer: A,B,C,E
Question # 5
Answer: A,B,C,D

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